Description

Online Smart Card Laminating & Embedding Machine
在线智能卡覆膜与嵌卡机

Product Overview

This integrated smart card laminating embedding machine is core smart card equipment for professional plastic card manufacturing, specially built for mass production of ISO standard contact cards and ACF technology dual interface cards. Combining online laminating, visual inspection and chip embedding in one single unit, this plastic card manufacturing machine delivers ultra-precise positioning, ultra-high hourly output and long service life. Powered by Mitsubishi servo motors, THK ball screw transmission and PC+PLC dual control system, it is the ideal smart card inlay processing equipment for card factories pursuing stable high-volume production.

Core Features & Technical Advantages

1. Ultra-High Positioning Accuracy ±0.04mm on X & Y Axis

X/Y axis positioning tolerance controlled within ±0.04mm, ensuring perfect alignment of chip inlay, film and card substrate. No offset, bubble or misalignment defects during laminating and embedding to lower your finished card reject rate.

2. All-In-One Online Laminating & Chip Embedding Integrated Process

No separate offline laminating equipment required. This smart card equipment completes card sheet lamination and chip embedding on one continuous production line, saving workshop space, cutting handling labor and shortening overall production cycle for plastic card manufacturing.

3. Wide Compatibility for ISO Contact Cards & Dual Interface Cards (ACF Technology)

Supports two mainstream smart card types: – Standard ISO contact IC cards – Dual interface composite cards with ACF bonding technology One machine meets diversified production demands of bank cards, ID cards, citizen cards and payment smart cards.

4. Combined 4 Hot Press Heads + 3 Cold Press Heads for Stable Bonding

Equipped with 4 independent hot pressing stations and 3 cold shaping stations. Multi-stage hot pressing ensures tight chip and film adhesion; follow-up cold pressing stabilizes card flatness, preventing warpage after embedding.

5. Super High Production Output for Mass Manufacturing

Stable high-speed running capacity to maximize factory throughput: – ISO Contact Card: 5,000–6,000 pieces per hour – ACF Dual Interface Card: 4,000–5,000 pieces per hour Perfect for large-scale plastic card manufacturing factories with big daily order volume.

6. Online Lamination Station Built-In Visual Monitoring System

Real-time visual inspection camera installed at the online laminating station. Automatically tracks lamination flatness, detects foreign matter, missing films or wrinkles during continuous production, avoiding defective products flowing to embedding station.

7. Mitsubishi Servo Motor + THK Ball Screw for Precision Embedding Control

The chip embedding driving system adopts high-response Mitsubishi servo motor paired with original THK ball screw linear module. Smooth, repeatable high-precision movement guarantees consistent embedding effect during long-hour non-stop operation.

8. Durable High-Precision Module Stamping Mold, 8 Million Shots Service Life

Custom hard alloy stamping mold for inlay cutting and forming. Wear-resistant heat treatment extends service lifespan up to 8,000,000 punching times, greatly reducing mold replacement frequency and maintenance cost of your smart card equipment.

9. Stable Dual Control System: PC + PLC + Servo Drive Cooperation

Adopts industrial PC for data storage & parameter setting + PLC for real-time motion logic control + Mitsubishi servo execution. Three-layer coordinated control realizes stable, accurate and easy-to-adjust production operation.

10. Built-In SMARTWARE ATR & ATS Automatic Detection Function

Equipped with professional SMARTWARE ATR/ATS testing module to automatically detect chip communication performance, contact resistance and electrical integrity after embedding. Real-time defective card marking and sorting, ensuring 100% qualified finished smart cards.

Matched Production Line Equipment

This smart card laminating embedding machine can connect with full set plastic card manufacturing machines, including smart card inlay machine, card collating machine, dual-head stamping machine, card welding machine to form a complete automatic smart card production line.

Frequently Asked Questions

Q1: What positioning accuracy does this smart card embedding machine achieve?

A: X and Y axis positioning accuracy reaches ±0.04mm, supported by Mitsubishi servo motor and THK ball screw module for ultra-precise chip embedding.

Q2: What types of smart cards can this machine produce?

A: It supports ISO standard contact IC cards and ACF process dual interface smart cards, widely used for bank cards, ID cards and membership smart cards.

Q3: What is the hourly production capacity?

A: 5000–6000 PCS/H for contact cards; 4000–5000 PCS/H for ACF dual interface cards.

Q4: What detection system is installed on this plastic card manufacturing equipment?

A: This smart card equipment integrates SMARTWARE ATR/ATS automatic electrical detection to test chip function after embedding.

Q5: How long is the service life of the stamping mold?

A: The high-precision stamping mold supports up to 8 million punching cycles with stable precision.